Gear Talk / Re: Bike Case which Accomodates Racks and Fenders
« on: January 03, 2019, 07:08:08 pm »There is a lot of good advice in the previous replies. However, I once had my son's high end custom race bike stolen when shipped via Fed Ex in a cardboard bike box. It took months and a lot of proof of component purchases, photos, and descriptions to get reimbursed for the loss. Depending on your risk tolerance and budget, here are two more options. They are a little unusual, but I've used both with bullet-proof success.
(1) If you are a DYI'er, and good with woodworking, build a custom bike box/shipping crate. Disassemble the bike as far as you're comfortable doing so, (the further the better) and carefully experiment with stacking it in as compact an area as possible. Use bubble-wrap to pad the parts from one another. Measure how much space you'll need, (height x width x length), add a couple of inches for padding and margin of error, and those are the required inside dimensions. Build the box light but sturdy, and you can reuse it over and over. Think like a boat builder and use glue and screws for joints. It can be a fun project!
(2) Take your bike to an International Air Freight Forwarder and explain what you want, destination, timing, etc. They can handle everything, including customs declarations, economical shipping, and final destination delivery, plus getting the bike back to you when you get home. Their crate builders know exactly what's required and have in-house shops that can efficiently build a custom box that will last a lifetime. You may want to get a quote first, but when you compare the total costs, you'll likely find them to be very competitive.
~ spins, grins, and tail winds to you!