My wife is currently riding an ebike across the country with me, west bound from Rehoboth Beach DE to Astoria OR. She has a Specialized Vado SL that is a couple years old (frame is carbon, I see they switched to aluminum in latest versions), and I have a Salsa Cutthroat (non-electric). We are currently taking a break until 8 July to see kids and grandkids, having left our bikes at Cove Bike and Ski in Dillon CO for service while we drive to Boulder for family. We recently rode over Hoosier Pass to get to Dillon, but our trip is not over. I feel confident that we can make it to Astoria 'if the creek don't rise'. At our age (66 & 68), arthritis and other things are a problem (esp for me), but I will skip that discussion and focus on the ebike.
My wife's Vado SL (33# empty) can carry extender batteries in std Specialized bottle cages, so we carry 4 of those (I carry one of them on my Cutty). Typically, she uses 2 or 3 extenders if mountainous, having set the controls to use extenders first, and typically the main battery is over 50% at end of the day. We anticipate using 4 extenders in Wyoming. Using extender first supposedly is bad, but battery health is over 90% after 2 years of use, and seems necessary for highest capacity with multiple extenders, even if battery health declines a bit. BLEVO phone app is good for seeing data on batteries (e.g, tells you if firmware needs updating) - Specialized app is not as forthcoming. We carry 2 charger bricks so that all batteries can be charged in a few hours every night. We stay at motels or warm showers (no camping) and have not charged during the day so far. Carrying extra batteries is heavy, but it is analogous to carrying gasoline for a car trip thru the desert. It is definitely extra weight but the extra power dwarfs the weight issue.
We tested multiple battery strategies in 3 different short tours the year prior to starting across the US on Skyline Drive in Virginia, trails to DC and Pittsburgh and back, as well as across Florida. I changed some eqpt on the Vado (racks, fenders, brakes, chainring) in that period. All but the chainring we considered to be essential. The stock rack bent under wear of a test tour so I went with old main mountain (OMM) front and rear which required removing rear fender/light combo. I added PDW metal fenders (bent them to fit in fork) which gives her much more clearance to tires in case of mud. Including batteries, she is carrying 40-45 lbs I think. We will see once the bikes get weighed in Missoula.
My wife's FTP is about 50 watts, and we set the 3 levels of support at max of 80W, 120W and 240W. As you may well know, you get a lot more miles out of low power level than high, so "miles per battery" rating is highly dependent on user and terrain and temperature (below 40F, you get less capacity). She would not be this tour without the ebike, which allows her to go the same speed as me which is pretty great. While throttle type ebikes ridden at 30 mph may lead most of us to curse ebikes as a group, my wife's ebike has been an enormous blessing for her which is wonderful to see.
Matt Dwyer